Why gas wins at the defaults — and by how much
A standard propane tank holds 4.6 gallons at 91,500 BTU per gallon, or 420,900 BTU in total, and a typical burner draws 30,000 BTU per hour. A 45-minute cook therefore uses 22,500 BTU, which is 1/18.7 of a tank, so at $22 per tank each gas cook costs $1.18. Over 104 cooks a year that is $122.31. Charcoal is priced by the pound: a $17 bag holding 18 lb costs $0.94 per pound, and a 45-minute cook uses 4 lb, so each charcoal cook costs $3.78, or $392.89 over 104 cooks. The gap is $270.58 a year in gas's favour, and it scales with everything: grill once a week and the saving is $135.29; grill four times a week and it grows to $541.16; stretch each cook to 60 minutes and it grows to $360.77, because charcoal use climbs with minutes faster than gas cost does. Even the branches that help charcoal still leave gas ahead: a $30 tank only trims the saving to $226.10, and a $12 bag only trims it to $155.02.
Where this comparison breaks down, honestly stated
This is a fuel-cost comparison, not a verdict on your backyard. It excludes the grill itself, the food, and starter accessories such as chimney starters, lighter fluid, and fire starters — charcoal's extras add a little to its side, though not enough to close a $270.58 gap at the defaults. Wind and cold also raise real fuel use on both grills: a windy evening makes a burner work harder and a charcoal bed burn faster, so treat the totals as fair-weather figures and expect higher use in bad weather. And the real trade-off is not only money: charcoal fans prize the smoky flavour that gas cannot quite match, while gas fans prize the convenience of lighting with a knob, controlling heat instantly, and shutting down in seconds. If you grill rarely, the saving shrinks to $135.29 a year or less, and flavour may fairly win; if you grill often, gas's saving is large enough to notice on the household budget either way.
Output · formula · meaning
| Output | Formula | What it means |
| Cooks per year | Cooks per week × 52 | 2 × 52 = 104 cooks at the defaults. |
| Propane per tank | 4.6 gal × 91,500 BTU/gal | 420,900 BTU per tank. |
| Gas cost per cook | $22 × (30,000 BTU/h × 0.75 h) ÷ 420,900 BTU | $1.18 per 45-minute cook at the defaults. |
| Gas cost per year | $1.18 × 104 cooks | $122.31 a year at the defaults. |
| Charcoal per cook | 4 lb × minutes ÷ 45 | 4 lb per 45-minute cook, 5.33 lb at 60 minutes. |
| Charcoal cost per cook | ($17 ÷ 18 lb) × 4 lb | $3.78 per 45-minute cook at the defaults. |
| Charcoal cost per year | $3.78 × 104 cooks | $392.89 a year at the defaults. |
| Yearly saving | Charcoal total − gas total | $392.89 − $122.31 in exact terms = $270.58 a year for gas. |
Who uses this
- The weekend griller: grills twice a week and learns gas saves $270.58 a year, enough to cover a new set of grilling tools.
- The daily griller: grills four times a week and discovers the saving is $541.16 a year, which settles the fuel question outright.
- The charcoal loyalist: checks whether cheap $12 bags close the gap and finds gas still saves $155.02, so flavour, not money, is the reason to stay.
- The long-cook smoker: runs 60-minute cooks and sees the saving grow to $360.77 a year, because charcoal use climbs with every extra minute.
Accuracy & limitations
This is a fuel model, not a meter reading. It assumes a steady 30,000 BTU per hour burner and a fixed charcoal rate of 4 lb per 45 minutes, while real burners cycle and real charcoal burns faster in wind and cold, so bad-weather cooks cost more than shown on both sides. It excludes the grill purchase, the food, and starter accessories, and it prices one grill at a time, so a household that owns both and splits cooks between them should weight the two totals by how often each grill actually runs. Tank fills and bag weights vary by brand and store: enter your own prices and weights for the most accurate result.
Cite this calculatorBright Side Kit. “Gas Grill vs Charcoal Grill: Yearly Cost Calculator” brightoolbox.com, 2026.Bright Side Kit. "Gas Grill vs Charcoal Grill: Yearly Cost Calculator" https://brightoolbox.com/gas-grill-vs-charcoal-grill/ Accessed October 24, 2026.
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